近期中美间的关税不断上涨，许多行业在“内卷外增”压力下，不得不寻找新的降本途径。高关税不仅提高了进口成本，也影响了供应链的稳定性，使得进口替代成为了企业的紧迫选择。
Recently, with tariffs between China and the United States continuing to rise, many industries are facing mounting pressure from both domestic competition and external cost increases, forcing them to seek new ways to reduce expenses. High tariffs have not only raised import costs but also disrupted supply chain stability, making import substitution an urgent necessity for many companies.
国产替代最佳选择
The Best Choice for Domestic Substitution
近几年精诚集结了资源和团队优势，对标欧美一线技术，主攻高端模头国产替代。通过批量采购精密加工设备，抽调十年以上的核心优秀人才，组建高端模头技术攻关小组，同样的品质标准下，交期仅需进口模头的1/4时间，从下单到投产4个月内即可交付。
In recent years, JCTIMES has consolidated its resources and team strengths, benchmarking against leading European and American technologies with a strategic focus on the domestic substitution of high-end dies. By bulk-purchasing precision machining equipment and mobilizing core experts with over ten years of experience, we’ve formed a dedicated high-end die technology task force. Meeting the same quality standards, our lead times are only one-quarter of those for imported dies, enabling delivery from order placement to production within four months.
方案制定：从原料检测、流道设计到工艺开发，两周内确保方案精准度和工艺合理性。
Solution Development: From raw material testing and flow channel design to process development, ensuring solution precision and process feasibility within two weeks.
精密制造：在恒温恒湿的无尘车间，钢材经过热处理、五轴加工、精密磨床，以及多次的精密检测，2-3个月的工序流转，确保每一项指标符合产品标准。
Precision Manufacturing:In a constant-temperature, constant-humidity cleanroom, steel blanks undergo heat treatment, 5-axis CNC machining, precision grinding, and multiple rounds of metrological inspection over a 2–3 month production cycle, ensuring that every parameter meets the product specifications.
现场安装调试：设备到达客户现场后，安装调试时间一般为两周左右，确保设备的稳定运行。
On-Site Installation and Commissioning: Once the equipment arrives at the customer’s facility, installation and commissioning typically take about two weeks to ensure stable operation.
精诚模头生产的光学膜在透光率、低雾度、平滑性等方面，已经完全达到了国际同等标准。多种规格如1950mm/2050mm/2240mm，单层或三层，BOPET/BOPP等双拉模头从各地客户的试机现场好消息频传，成品率、产能均超出预期。已有上百套高端模头稳定运行在客户生产线上。
The optical films produced using JCTIMES dies fully meet international standards for light transmittance, low haze, and surface smoothness. Offered in widths of 1950 mm, 2050 mm, and 2240 mm, and available in single-layer or three-layer configurations for BOPET and BOPP biaxial stretching dies, these tools have delivered outstanding results in trial runs at customer sites worldwide. Reported yield rates and production capacities have consistently exceeded expectations. To date, hundreds of high-end dies are running stably on customer production lines.
替代优势
Advantages of Substitution
与其他流延膜生产工艺不同，双拉技术属于资本和技术密集型行业，面临着极高的投入门槛。生产线投资通常高达亿元级别，且由于技术复杂性和定制化需求，设备交期常常长达3至5年。双拉模头是核心部件，直接影响膜的拉伸性能、透光率、平滑性、厚度公差等关键指标。进口模头的交期普遍超过一年半，无法满足企业发展需求。
Unlike other cast film production processes, biaxial stretching technology is a capital- and technology-intensive industry with extremely high entry barriers. Production line investments often reach the hundreds-of-millions-of-RMB level, and because of technological complexity and customization requirements, equipment lead times frequently span three to five years. Biaxial stretching dies are the core components, directly influencing critical parameters such as film stretch performance, light transmittance, surface smoothness, and thickness tolerance. Lead times for imported dies generally exceed eighteen months, making them unable to meet the development needs of manufacturers.
售后服务解决痛点
After-Sales Service: Addressing Pain Points
进口设备的最大痛点在于售后服务，尤其在出现故障时，远程支持常常带来损失。精诚提供快速响应的售后服务，并且涵盖模头的维护、保养和技术改造等服务，确保设备稳定运行。凭借国内领先的技术团队和服务网络，有效减少了停机损失，解决了模头维修周期长、响应慢等问题。
One of the greatest challenges with imported equipment is after-sales support—when failures occur, remote assistance often leads to costly downtime. JCTIMES provides rapid-response after-sales services, including die maintenance, servicing, and technical upgrades, to ensure stable equipment operation. Leveraging our leading domestic technical team and service network, we effectively minimize downtime losses and resolve issues such as lengthy die repair cycles and slow response times.
下期预告：旧模头维修保养
Up Next: Maintenance and Servicing of Used Dies
随着国产替代的深入，许多企业开始探索旧模头翻新与改造的可能性。在下一期中，我们将详细介绍如何通过维修保养、改造和升级，让旧模头焕发新生。敬请期待！
With the deepening of domestic substitution, many companies are exploring the potential for refurbishing and modifying used dies. In the next installment, we will detail how maintenance, refurbishment, and upgrades can breathe new life into old dies. Stay tuned!
